
Material Handling
Reliable automation for conveying, sorting, and product movement
Material handling systems must do more than move product from one point to another. They need to maintain flow, support throughput targets, integrate cleanly with upstream and downstream equipment, and remain serviceable in real operating environments. TAC develops material handling automation systems with a focus on practical implementation, reliable controls, and system-level coordination.
Conveying
We support a wide range of conveyor applications, from simple transport conveyors to more complex systems that require coordinated product movement, routing, tracking, and accumulation. Our team works across many conveyor types and develops the controls, motion, and operator interfaces needed to keep material moving efficiently.
This includes conveyor control, material flow coordination, throughput analysis, and system integration across multiple zones and devices. Whether the objective is higher line speed, better product tracking, or cleaner integration between machines, we develop systems that support stable and predictable flow.
Scanning, Vision, and Labeling
Modern material handling systems often depend on accurate product identification and verification. We integrate scanning, computer vision, and labeling systems to support traceability, routing, inspection, and process control. Applications include barcode and label reading, product detection, package verification, and print-and-apply systems.
For cost-sensitive applications, we also develop custom vision solutions using Beckhoff TwinCAT Vision. By executing image processing inside the TwinCAT real-time environment alongside PLC and motion control, these systems can provide tightly synchronized inspection and tracking without the complexity of a separate vision platform, while keeping configuration, debugging, and diagnostics inside a common engineering toolset.

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Palletizing
TAC develops palletizing systems for a range of applications, from compact cobot cells to fully custom motion-based solutions. We support prebuilt cobot palletizers through PALTZ as well as custom palletizing systems using Beckhoff-based motion control.
Our palletizing work includes custom tie pattern development, product handling logic, pallet flow coordination, and wrapper integration. The result is a palletizing system matched to the product, throughput, and floor layout requirements of the application.

Custom Solutions
Many material handling challenges do not fit into a standard conveyor or palletizer package. TAC develops custom solutions for unique materials, specialized packaging processes, and non-standard product flow requirements.
This includes custom box building and packaging lines, specialized handling systems, and trailer loading and unloading solutions through our partner Lab0. For customers with unusual products or demanding process requirements, we provide controls and system development tailored to the application rather than forcing the problem into a standard platform.